The client enjoys a high reputation in Jiangsu Province, China. In order to expand the scale of aggregate production and comply with the trend of green development, the customer decided to invest 500 million yuan to build an environmentally friendly aggregate crushing line with the approval of the government. The project covers an area of 100,000 square meters. After many investigations and comparisons, the client company finally chose us as its partner.

Design scheme

Material: Pebble

Input size: 5-300mm

Capacity: 800-1000-tph energy

Output size: 0-5mm (sand and stone), 10-20mm, 20-31.5mm (sand and stone)

Finished products: high-quality aggregate and machine-made sand

Processing technology: wet processing

Equipment: HST315S2 single-cylinder hydraulic cone Crusher, HST315H2 single-cylinder hydraulic cone Crusher, HPT500F1 multi-cylinder hydraulic cone Crusher (2), VSI6X1150 sand making machine (8), S5X vibrating screen (*13)

Advantages of the project

➤ Reasonable scheme and adequate capacity

This project adopts single-cylinder cone crusher and multi-cylinder cone crusher. The combination of coarse crushing chamber and fine crushing chamber not only ensures the production capacity, but also ensures the excellent shape of the final product. After the completion of the project, it is expected to produce 10 million tons of aggregate per year.

➤ The finished product has good shape and high crushing efficiency

After in-depth and professional analysis of raw materials, we recommend that customers use cone crusher for crushing and vertical shaft sand making machine for manual sand making.

The cone crusher adopts the special laminating crushing principle and carries on the technical optimization. On the one hand, this crushing principle is conducive to obtaining a better shape of the finished product, and on the other hand, it is conducive to improving the crushing efficiency. In addition, the sand making machine has two functions. By simply changing the structure of the equipment and the feeding method, aggregate molding and sand making can be achieved simultaneously. The aggregate produced usually has excellent particle size and shape.

➤ Intelligent monitoring system, full hydraulic control system

SBM cone crusher adopts centralized intelligent LCD (liquid crystal display), which can timely monitor the operation, oil temperature, pressure and so on. At the same time, the use of discharge port adjustment, automatic cleaning, automatic railway protection and other full hydraulic control, not only reduce the labor cost, but also greatly shorten the equipment maintenance time, and further maximize the economic benefits.

➤ Advanced technology and longer service life of wearing parts

For the production of each machine, we always uphold the spirit of craftsmanship and art. We are very strict with every step because we want to provide our customers with impeccable products. All equipments are produced by advanced technology such as CNC laser cutting, high precision CNC bending, top CNC machining, robot welding, hot riveting, SA2.5 spraying etc. In addition, in order to produce perfect machines, we have established business relationships with well-known brands such as ABB, Siemens, Danfoss and Baosteel.

For example, the key components such as the crushing wall and rolling mortar wall of the cone crusher are made of wear-resistant high-manganese steel, and the bearings are made of SKF, TIMKEN, ZWZ and other well-known brands. All these efforts are just to maintain the stable operation of the equipment and extend the service life of the wearing parts.

➤ Green production in line with national standards

This project adopts wet process. Equipped with sewage treatment system. After treatment, the recovery rate of sewage can reach 95%. Pollution during operation is controllable. The emission of air pollution waste is less than 10mg/m³, far lower than the national standard of 30mg/m³. Therefore, the entire production process is environmentally friendly.

Equipment configuration

HST Single cylinder cone Crusher, HPT multi cylinder cone crusher, VSI6X sand making machine, S5X vibrating screen.